Explore the world of screen printing
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Mesh tension seems like a detail. In reality it is the foundation of everything. In this episode we analyse what physically happens to the mesh when it is stretched: node compression, aperture deformation, the direct link to ink deposit and the origin of the Moiré effect. A technical deep-dive based on scientific analysis updated with practical field observations. Because understanding mesh mechanics means truly controlling print quality.
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Explore the categories
1-SCREEN PRINTING FUNDAMENTALS & PROCESS
Key principles, printing physics, and operational basics to start on the right foot
2.GRAPHIC ART, COLOR SEPARATION & HALFTONES
Artwork management, separation techniques, and halftone science for perfect stencils
3.RESOLUTION, LINEARIZATION & CONTROL
Tools for consistent quality: linearization, densitometry, and variable control.
4.MESH, FRAMES, SQUEEGEES & STENCILS
Fabric selection, optimal tensioning, and management of printing tools.
5.DRYING, CURING & ENERGY
Curing techniques, temperature management, and drying technologies.
6.INKS, CHEMISTRY & SUSTAINABILITY
Ink chemistry, sustainable solutions, and safety in the printing environment.
7.TEXTILE APPLICATIONS, FASHION & FINISHING
Special techniques, garment printing, and post-print treatments.
8.INNOVATION, AI & FUTURE
Artificial Intelligence, automation, and trends transforming screen printing.
9.BUSINESS, STRATEGY & ORGANIZATION
Cost optimization, business management, and strategies for growth.
SCREEN PRINTING FUNDAMENTALS & PROCESS
$54 | Permanent access | ≈ 1.5 h
Fundamentals and Techniques of Screen Printing is a series of 6 technical podcasts designed for those who want to understand screen printing as a governable and repeatable scientific process, rather than an empirical practice.
The series covers history, screen preparation, the physics of ink deposition, mesh selection, heat management, and error analysis, translating hands-on experience into clear, applicable operational rules.
Concrete technical training to transform screen printing into a stable, efficient and professional system.
- 1. The Heart of the Screenprinting
- 2. he Wisdom of Errors
- 3. The Invisible Heart of Screen Printing
- 4. Manual Screen Printing Process and Technique
- 5. History and Process of screenprinting
- 6. How to be a Great Screen Printer
GRAPHIC ART, COLOR SEPARATION & HALFTONES
$69 | Permanent access | ≈ 2.0 h
Graphics & Color Separations for Screen Printing is a series of 8 technical podcasts dedicated to the professional management of graphics and color separations in textile screen printing.
The series provides operational criteria to translate digital files into stable, consistent, and repeatable prints, improving color control and final print quality.
- 1. Four Colours Process
- 2. Spot Color Separations with Photoshop
- 3. Pre Press Procedure
- 4. erigraphy and Four-Color Process Challenges
- 5. Art of Color Matching
- 6. Index Separations for Screenprinting
- 7. Textile Process Color Separation Step-by-Step
- 8. The Pre Press Evolution
RESOLUTION, LINEARIZATION & CONTROL
$69 | Permanent access | ≈ 2.3 h
Resolution, Linearization & Control is a series of 8 technical podcasts dedicated to those who want to understand halftone printing as a governable and repeatable scientific process, not as an empirical practice.
The path covers halftone screening (AM, FM, XM), dot gain control, linearization, optimal resolution, color metrology and RIP management, translating practical experience into clear and applicable operating rules.
Concrete technical training to transform printing into a stable, efficient and professional system.
- 1. Staggered vs Multi-Angle
- 2. Controlling Halftone Dot
- 3. Halftone Screening
- 4. Linearizing Halftones
- 5. Image Resolution Finding
- 6. Densitometric Control & Metrology
- 7. The Perfect Halftone
- 8. Easy RIP Halftone
MESH, FRAMES, SQUEEGEES & STENCILS
$119 | Permanent access | ≈ 6.0 h
Mesh Frame Squeegee & Stencil is a series of 24 technical podcasts dedicated to those who want to understand screen printing as a governable and repeatable scientific process, not as an empirical practice.
The path covers fabric geometry, tension physics, stencil preparation, squeegee management, proactive maintenance and error analysis, translating practical experience into clear and applicable operating rules.
Concrete technical training to transform screen printing into a stable, efficient and professional system.
- 1. High Tension and Quality Print
- 2. Stencil Variable Considerations
- 3. Screenprinting A Solutions Guide
- 4. Mesh Selection Guide
- 5. Stencil Making, Tensioning, and Best Practices
- 6. Mesh Selection Guide
- 7. Screen Stretching and Frame
- 8. Optimal Screen Coating
- 9. Mesh Perfection Problems
- 10. The Squeegee in the Art
- 11. Squeegee Mechanics, Materials, and Mastery
- 12. Beyond Squeegee Marks
- 13. Betwin- Double Squeegee
- 14. CPR Squeegee Blades
- 15. High Tension Screen
- 16. The Science of the Perfect Screen
- 17. Squeegee Pressure and Ink Deposit
- 18. Innovative and Sustainable
- 19. Squeegee Care and Sharpening
- 20. The Squeegee Handbook
- 21. Advanced Squeegee Dynamics
- 22. Squeegee Care Optimizing
- 23. Geometry, Selection, and Performance
- 24. Stencil Making, Tensioning, and Best Practices
DRYING, CURING & ENERGY
$54 | Permanent access | ≈ 1.5 h
These podcasts offer a technical and scientific analysis on UV ink management, perfect screen drying and thermal energy optimization. They explore reactive chemistry and how to transform polymerization into a repeatable, efficient and error-free process.
- 1. Radiation-Curable Coatings Safe
- 2. Drying Principles of the Screen
- 3. Digital UV Exposure
- 4. Textile Drying and Curing Techniques
- 5. Screen Printing Photometric Transition
- 6. Principles of Temperature Control
INKS, CHEMISTRY & SUSTAINABILITY
$63 | Permanent access | ≈ 2.0 h
The series provides operational criteria to achieve opaque, stable, and durable prints, transforming ink chemistry from an empirical variable into a controlled and professional system.
The series provides operational criteria to achieve opaque, stable, and durable prints, transforming ink chemistry from an empirical variable into a controlled and professional system.
- 1. One Hit White Screen Printing for Textiles
- 2. Dye Migration Printing Test
- 3. Sustainable Screen Printing Bio-Based Inks and Natural Pigments
- 4. The Science of Water-Based
- 5. Mastering the Craft
- 6. Acrylic Ink Screen Printing
- 7. Apparel Screen Printing Inks The Essentials
- 8 Waterbased Screen Printing for Plastisol Printers
- 9. Waterbased Inks for Textile
- 10. Special Effect Inks Controlling Effects
TEXTILE APPLICATIONS, FASHION & FINISHING
$119 | Permanent access | ≈ 4.3 h
17 Pro Screen Printing Podcasts (4+ hours)
Discover the secrets of textile printing with this exclusive package: from moiré control (Willie Dornbeer's 7° rule) to one-hit white, puff foil, four-colour process and hybrid DTF/DTG strategies.
For experienced printers and entrepreneurs: operational PDF checklist + Cazemayor techniques and promotional hemp included.
Transform your workshop into scientific production.
- 1. Moiré Reduction
- 2. Speedball Screen Printing
- 3. Screen Printing Handbook
- 4. Printing White on
- 5. Tapping and PostPrint
- 6. Foil Application on
- 7. Why Hemp T-shirts
- 8. Textiles Industrial Production
- 9. Wearable Technology and
- 10. Textile Screen Printing
- 11. Avoiding Pinholes A
- 12. B Business Expansion
- 13. Control Without Confusion
- 14. Digital Textile Printing
- 15. Digital vs. Analog
- 16. Heat Pressing Techniques
- 17. Industrial Inkjet for
- 18. Strategic DTF/DTG Implementation
- 19. Moiré Patterns and
INNOVATION, AI & FUTURE
$89 | Permanent access | ≈ 3.2 h
These podcasts provide a technical and engineering analysis to guide screen printing toward a 4.0 ecosystem, transforming the production department from intuitive management into a measurable, scalable, and scientifically controlled system.
They address the overcoming of the "low cost" logic through process engineering, energy optimisation (wet-on-wet), physical variable stability and integration with DTF, AI and workflow 4.0.
A strategic and actionable path to build Consistency, Predictability and Repeatability (CPR), increasing efficiency, margins and industrial control.
- 1. Serigraphy Process Engineering
- 2. AI and Advanced Analytics
- 3. From Idea to Reality
- 4. Screen Printing 2035
- 5. AI in Screen Printing
- 6. The Physics of Screen Printing
- 7. Static Control
- 8. Screen Printing Transformation
- 9. Screen Printing Ten Routes
- 10. DTF vs Screen Printing
- 11. Troubleshooting Screen Printing
- 12. Optimizing Screen Printing
- 13. Screen Printing 4.0
BUSINESS, STRATEGY & ORGANIZATION
$89 | Permanent access | ≈ 3.5 h
Questi podcast offrono un’analisi tecnica e strategica per trasformare la serigrafia (e qualsiasi reparto produttivo) da gestione reattiva a un sistema scalabile e ad alta efficienza.
Esplorano come aumentare margini e controllo operativo attraverso Coerenza, Prevedibilità e Ripetibilità (CPR), procedure standard (SOP) e decisioni tecniche misurabili.
- 1. Profitable Art Department Strategies
- 2.Screen Printing Shop Workflow
- 3. A Process for Organizational Improvement
- 4. Survival and Opportunity for the Company
- 5. Innovative Educational Proposal
- 6. Electrostatic Charges in Screen Printing
- 7. Success in Manual Screen Printing
- 8. Consumables Determine Printing Profit
- 9. Scaling Your Print-on-Demand Business
- 10. The High Cost of Low Prices
- 11. Collaborative Communication in Production
- 12. The Screenprinter’s Role in Circular Economy.
- 13. Digital Asset Management
- 14. Implementing Consistency, Predictability, and Repeatability CPR
- 15. Seven Steps to Your One-Day Marketing Plan